What materials are used by ID CARD FACTORY for their ID cards?

ID CARD FACTORY uses industry-grade, professional materials to manufacture ID cards that are designed for long-term daily use in schools, colleges, corporate offices, factories, hospitals, and institutions across India. The focus is not just on printing—but on material durability, lamination strength, and consistent quality at scale.

This blog explains each material used by ID CARD FACTORY, why it is chosen, and how it contributes to strong, long-lasting ID cards.

Introduction

Many ID cards fail early due to low-quality plastic, cold lamination, or recycled materials. Common problems include peeling, cracking near punch holes, faded photos, and unreadable barcodes. To avoid these issues, ID CARD FACTORY follows a factory-direct manufacturing approach, using tested, professional-grade materials that meet real-world usage demands in Indian conditions.

1. Virgin PVC (Primary Base Material)

What Is Used

ID CARD FACTORY uses virgin PVC (Polyvinyl Chloride) as the core material.

Why Virgin PVC Matters

• Strong yet flexible

• Does not crack easily

• Withstands daily handling

• Performs well in heat and humidity

Recycled PVC is avoided because it becomes brittle over time.

2. CR80 Standard Thickness (Industry Benchmark)

Specification

• CR80 size and thickness (global ID card standard)

Benefits

• Comfortable to wear on lanyards

• Fits all standard card holders

• Balanced flexibility and strength

• Uniform feel across bulk batches

This ensures compatibility with scanners and accessories.

3. Multi-Layer PVC Card Construction

ID cards are not printed on a single sheet.

Layer Structure

• Printed PVC core

• Transparent protective overlay on the front

• Transparent protective overlay on the back

  
  

Result

• Print is sealed inside the card

• Protection from moisture and abrasion

• Enhanced lifespan

  
  

4. Heat-and-Pressure Lamination (Not Cold Lamination)

Lamination Method Used

Heat lamination using pressure and temperature—no adhesive.

Advantages

• Lamination never peels

• No bubbles or edge lifting

• Resistant to heat and friction

• Ideal for Indian climate

Cold lamination is avoided because it fails quickly.

5. Protective Overlay Films

Transparent overlay films are used to:

• Protect photos and text

• Prevent fading

• Reduce scratches

• Maintain surface smoothness

These overlays are fused permanently during heat lamination.

6. High-Resolution Printing Inks

ID CARD FACTORY uses professional-grade printing inks that:

• Produce sharp text and images

• Maintain color accuracy

• Do not bleed or fade easily

This is critical for photos, logos, and micro text.

7. Barcode & QR Code-Compatible Materials

The PVC surface and overlays are optimized for:

• Barcode clarity

• QR code scannability

• Long-term readability

Codes remain readable even after years of use.

8. Slot Punch & Edge Finishing Materials

Special care is taken in:

• Smooth edge cutting

• Reinforced punch areas

• Rounded corners

This prevents cracking at stress points.

9. Optional Add-On Materials (As Per Requirement)

Depending on the order, ID CARD FACTORY also supports:

• RFID-compatible PVC layers

• Magnetic stripe-ready PVC

• Matte or glossy surface finishes

These are selected based on institutional needs.

10. Why These Materials Are Chosen Together

Each material is selected to work as a complete system:

• PVC for strength

• CR80 thickness for compatibility

• Heat lamination for durability

• Overlays for protection

This system approach ensures multi-year usability.

How Long Do These Materials Last?

With normal use:

• School & college ID cards: 3–4 years

• Office & corporate ID cards: 4–5 years

• Access control cards: 3+ years

Actual lifespan depends on handling, not material failure.

Common Materials ID CARD FACTORY Avoids

• Recycled PVC

• Cold lamination films

• Thin plastic sheets

• Adhesive-based overlays

Avoiding these prevents early damage.

Conclusion

ID CARD FACTORY uses virgin CR80-grade PVC, multi-layer construction, and professional heat lamination to manufacture ID cards that are durable, professional, and reliable for long-term use. These materials are chosen specifically to handle Indian climate conditions, daily wear, and bulk institutional usage, making the cards suitable for schools, colleges, offices, and enterprises across India.